Wishbringer Music

THE HISTORY OF FLATCAT™ GUITAR PICKUPS

From the owner of Wishbringer Music

    Around the end of 2014 I became aware of flat pickups when I noticed a brand called Thinkbuckers.   Looking further I found another brand called FlatPup, another by the Lace company, another brand by National.  I was already building guitars by hand and was fascinated by the concept of flat pickups, but could find very little information on how they were built. Even the cigar box guitar communities seemed very secretive (at the time) as to the process.

    Research revealed that flat pickups were nothing new; they'd been around for decades.  Lace and National produce off-the-shelf models, but they are very pricey. 

    Gaining little or no cooperation from the community in understanding flat pickup design, I went to the Net and did some research.  Very little was found there. So I started experimenting by the seat of my pants, beginning with only a slight inkling of how these were made, based on non-specific photos.  Existing pickups were wax potted and wrapped in cellophane packing tape-- a process that didn't appeal to me. I wanted something sturdier and more resistant to environmental changes.

    Factory-made flat pickups were pricey, starting at $145 each.  I wanted to build a pickup that was especially sturdy and had a wide-range of sound ability, but at a price affordable to the everyday guitar player.

    I started developing an unusual design, significantly different than prior designs I had seen.  Not a quick process.  Hundreds of hours were involved in basic R&D. Dozens of trial pickups. Detailed records were kept on all attempts-- gleaning the best features from each and discarding failures.  Eventually, the FlatCat pickup was born.

    By mid-2015 the R&D sessions had accomplished several things:

    * Considerable improvement over existing design concepts both in construction and resulting sound.  Testers stated it sounded better and was more versatile than other pickups.

    * FlatCats are fully potted and encased in solid PolyResin, which makes them very sturdy and more immune to elements and the environment.

    * Because of their design I was able to create and offer the first low-cost 6-string flat pickup on the market, intended for use on standard electric guitars.  Where factory-produced pickups started at $145 and up, FlatCats are priced at $50 to $55.   FlatCats extended beyond the realm of cigar box guitars. 

    *  Flatcats were significantly more powerful than existing CBG-type flat pickups.  Despite that gain in power, FlatCats remained wonderfully rich in tone, without distortion.  They work well with pedals, including distortion and overdrive models.

    *  FlatCat was released in  Cigar Box Guitar and Humbucker footprints.  Both models are aboout 1/4" thick and designed to be mounted to the surface of a guitar.

    FlatCats were released to the market and over the next several months earned solid 5-star reviews.   They were purchased by professional luthiers, cigar box guitar builders and customers  modding their own off-the-shelf guitars.  Repeat purchases by existing customers proved their effectiveness.  

    FlatCats are often specified as the "pickup of choice" by people who order custom guitars from Wishbringer, with those guitars receiving top reviews as well.  

    Today the FlatCat is available in a variety of colors.   Their sturdy composition assures their continued function over decades-- the wonderfully unique sound available to you for your special guitar projects.

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Note:  If ordering a FlatCat™ pickup, please see the end of this article for information.  

DEFINITIONS

POLARITY:  The facing of the magnet, either "north up" (toward the strings) or "south up".

PHASE: The direction of the current... which wire is + or --, "hot" or "ground".

INSTALLING A NEW PICKUP

    If you're just using one pickup on an instrument, you usually do not have to worry about polarity or phase.   But if you're using 2 or 3 pickups in close proximity to one another, how those pickups are built can be very important to how they will work together. 

   Some pickups are compatible; some are not.  If you've ever experienced hum you just can't seem to get rid of, or weak, tinny sound... it is possible your pickups are out of polarity/phase with one another.     

Out of phase means the pickup wires are hooked up backwards in the guitar.  Intentionally done and balanced, this can provide a pleasantly different tone on your guitar.  Done unintentionally, it can result in severe loss of volume and tone.

    Here is a diagram illustrating how phase works:

WIRE COLORS

    While different guitar companies will have charts regarding pickups, there is no universal color coding for pickup wires; it sometimes is necessary to check it yourself.  The rule of thumb is this:  If you hook a pickup to your volume control and it sounds weak or tinny, reverse the wires.  A functional pickup should sound vibrant and not at all weak.

    If you're using a humbucker (2 coils) you may have either 2 or 4 wires coming from the pickup, depending on the model.  In the case of 4 wires, there will be two pairs.   In such case you will need to check the wires for continuity to see which of the four wires is paired together.   Time saver:  on many 4-wire pickups the ground wires are already soldered together.

COMPATIBILITY.  Generally speaking, if you have two single pickups, you want one to be North, phase positive and the other one to be South, phase negative (ie, wound the opposite direction of the first pickup).  This is what you call a matched pair, which is important for not only hum and noise cancellation but also for volume and tone.  

    If you have a mismatched pair, you can wind up with either hum or a weak, tinny-sounding signal.  This being the case, it is possible for two pickups to be mismatched... incompatible.  This means they are either both north, both south, or are wound the same direction.

TESTING POLARITY

   You will need a compass or a bar magnet.  Set the compass sideways on top of the pickup and see whether the north or south pointer of the compass points away from the pickup. 

Opposites attract; a north polarity pickup will attract the south pole of a compass, repelling the north pole and causing it to point away from the pickup.  So if the north points away from the pickup, it's a north polarity pickup.  If the south points away it is a south polarity pickup.

     The polarity of the pickup is indicated by the side of the compass needle pointing away from the pickup.

   You can use a bar magnet as well.  See whether the north end or south end of the bar magnet is attracted by the pickup.  If one end is attracted by your pickup, the other end is the polarity direction.

TESTING CONTINUITY

   Testing for continuity (unbroken circuit) checks two things:

    1) Continuity indicates the pickup is functional (continuous coil wire without a break)

    2) If there are 4 or more wires it will reveal which wire pairs match one another. 

    Using a multimeter, touch the meter leads to two wires and see if you get current flow.  If you do, those are paired.  In the case where two wires are already soldered together, those are ground and the other wires are "hot".

TESTING PICKUP PHASE (which wire is + or -- )

   You will need a digital multi-meter that is capable of testing very low DC or AC voltage (either will work).  Most multi-meters can do this, even inexpensive ones.

   To determine the phase, connect your two meter leads to a wire pair.  Now take a screwdriver or large nail and slowly move it toward the surface of the pickup.  You will see a jump in the voltage reading; that jump will either be positive or negative.  If it is positive, you have the red (hot) and ground (black) leads on the correct wires.  If it is negative, you have them reversed.  Switch them and try again for verification.

   When you remove the screwdriver from the pickup you will see another voltage spike, just the opposite of the first one.   So if you got a positive reading when laying on, you will get a negative reading when pulling away, and vice versa.

   That is how you test for phase.  When you get a positive-then-negative reaction, whichever wire the red lead is connected to will be the hot / positive wire and the black wire is ground / negative. 

INSTALLING COMPATIBLE PICKUPS

    To get ideal sound you want your pickups hooked up backward  to one another.   If both pickups are wound the same direction or the magnets facing the same direction, you can get hum.    For pickups to be matched, you want the magnets to face opposite directions and the coils to be wound opposite (or in short, you want opposite polarity and phase between the pickups). 

Note:  if the magnets are 2 inches or more away from one another you likely will not need to worry about polarity; they are outside one another's magnetic field.  You will still need to consider phase.

    If you buy a set of pickups and one says "neck" and the other says "bridge"... that has already been taken into consideration.   If you take two neck pickups and put them together or two bridge pickups together, you are likely going to have out-of-phase (incompatible) pickups-- unless of course that's the sound you're going for. 

   What makes things more confusing is that different brands of pickups and even different years within the same brand can be incompatible.  For example, early Fender neck pickups had north polarity, but then they later changed to south polarity.  So to replace pickups on a Strat you need to either test for polarity and phase on the existing pickups-- or switch out all three with an already-matched set.

HOW CAN I TELL IF MY PHASE IS RIGHT?

   It's easy to check polarity, as shown above.   If you hook up a pickup and it sounds weak or tinny, it may be a phase issue.  Try reversing the wires:  note where they connect to the controls, and switch them.  This will require knowledge of soldering technique.

    Some guitars have phase switches which can automatically change the phase for you.  They are also often used to intentionally change the sound of a guitar.

   For cigar box guitars you will probably usually use only one pickup, next to the neck.  If you use two or three make sure you use a matched set. 
 

INSTALLING A FLATCAT

    FlatCat™ pickups come north-polarity toward the neck, positve phase unless otherwise requested.  If you need south-polarity, as with most humbuckers simply turn the FlatCat 180 degrees (with the numbers on the back away from the neck).  If the FlatCat will be 2 inches or more away from existing pickups they will likely work fine, without further testing.   But if combined with other pickups in close proximity, testing your guitar for polarity and phase compatibility is a good idea. Because of the FlatCat's unique internal design, coil direction is not an issue.

WITH ALL PICKUPS-  EARS ARE A GREAT TOOL

To test for phase--  hook the indicated ground wire to the ground of your volume control and the hot wire to the hot pin.  If it doesn't sound right (weak or tinny sound) your instrument may require inverted phase.  Just reverse the wire placement on the pot.  If you still experince weak sound, look to other areas of the guitar for problem issues (weak pot, poor grounding, bad solder joint, phase/polarity issues in other pickups, bad jack or guitar cord, etc).  Some instruments require professional maintenance.

--o--

REFERENCE PHOTOS

These photos are just for general reference.  As indicated above, your guitar may be different.  It is easy to check polarity with a compass or magnet.

STANDARD PICKUP WIRE COLORS

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