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History of FlatCat™ Pickups Tags: flatcat history pickups

THE HISTORY OF FLATCAT™ GUITAR PICKUPS

From the owner of Wishbringer Music

       Flat pickups have been produced for decades.  However they can be quite expensive.  I became aware of flat pickups around the end of 2014 when I noticed pickups made by Dan Sleep called Thinkbuckers.   I was fascinated by the concept, but in the otherwise open-and-sharing field of cigar box guitar building, everyone was very secretive about how flat pickups were made.  For some reason the concept of Flat pickups was considered by some in the community as the property of one person-- which seemed a bit silly.  One person cannot possibly fill the world-wide market of CBG builders and players.  There were no patents held.  Anyone could make a flat pickup-- if they could figure out how.

    Research revealed that flat pickups were nothing new; they'd been around for decades-- long before the CBG community came about.  At least two major companies produce the in off-the-shelf models (for a significant price).

    Gaining little or no cooperation in understanding flat pickup design, I went to the Net and did some research.  I started experimenting by the seat of my pants, beginning with only a slight inkling of how these were made, based on non-specific photos.  They were wax potted and wrapped in cellophane packing tape, a process and visual that didn't appeal to me. I wanted something sturdier and more resistant to environmental changes.

    Factory-made flat pickups were pricey, starting at $145 each.  I wanted to build a pickup that was especially sturdy and had a wide-range of sound ability, but at a significantly lower price than factory-line pickups.

   Over a period of several months of extensive research and experimentation building pickups by hand, I started developing an unusual design, significantly different than prior designs I had seen.  Not a quick process.  Hundreds of hours were involved in basic R&D.  Detailed records were kept on all attempts-- gleaning the best features.  Eventually, the FlatCat pickup was born.

 

    By mid-2015 that R&D session had accomplished several things:

    * Considerable improvement over existing design concepts both in construction and resulting sound.  Testers stated it sounded better and was more versatile than other pickups.

    * FlatCats are fully potted and encased in solid PolyResin, which makes them very sturdy and more immune to elements and the environment.

    * Because of their design I was able to create and offer the first low-cost 6-string flat pickup on the market, intended for use on standard electric guitars.  Where factory-produced pickups started at $145 and up, FlatCats are priced at $50 to $55.   FlatCats had extended beyond the realm of cigar box guitars. 

    *  Despite surprising gain in power, FlatCats remained wonderfully rich in tone.  Now the pickup could range from mellow sound on the low end to a terrific natural-distortion grit on the high-end, making it the most versatile flat pickup ever made.  From mellow blues to jazz to country to rock-- a single FlatCat could cover them all.

    *  FlatCat was released in  Cigar Box Guitar and Humbucker footprints.  Both models are aboout 1/4" thick and designed to be mounted to the surface of a guitar.

    * In the electric guitar field a FlatCat could be used to replace an existing pickup (mounted to cover the existing pickup cavity), or if no pickup was present it could be mounted directly to the surface of the guitar without need for carving or routing.  The only mounting requirement was drilling a relatively small hole for the wire, making installation of FlatCats very simple, even for beginners.  (Full mounting structions are included with each FlatCat pickup.)

    FlatCats were released to the market and over the next several months earned solid 5-star reviews.   They were purchased by professional luthiers, cigar box guitar builders and customers  modding their own off-the-shelf guitars.  Repeat purchases by existing customers proved their effectiveness.  

    FlatCats are often specified as the "pickup of choice" by people who order custom guitars from Wishbringer, with those guitars receiving top reviews as well.  

    Today the FlatCat is available in a variety of colors, a primed model for painting your own designs on the surface, and a 24k gold foil laser-etched version.   Their sturdy composition assures their continued function over decades-- the wonderfully unique sound available to you for your special guitar projects.

--o--

 

PICKUPS: Matching Your Guitar's Phase and Polarity Tags: pickups phase polarity

Note:  If ordering a FlatCat™ pickup, please see the end of this article for information.  

DEFINITIONS

POLARITY:  The facing of the magnet, either "north up" (toward the strings) or "south up".

PHASE: The direction of the current-- which wire is + or --, "hot" or "ground".

 

INSTALLING A NEW PICKUP

    If you're just using one pickup on ae instrument, you usually do not have to worry about polarity or phase.   But if you're using 2 or 3 pickups in close proximity to one another, how those pickups are built can be very important to how they will work together. 

   Some pickups are compatible; some are not.  If you've ever experienced hum you just can't seem to get rid of, or weak, tinny sound... it is possible your pickups are out of polarity/phase with one another.     

 

Out of phase means the pickup wires are hooked up backwards in the guitar.  Intentionally done and balanced, this can provide a pleasantly different tone on your guitar.  Done unintentionally, it can result in severe loss of volume and tone.

    Here is a diagram illustrating how phase works:

WIRE COLORS

    While different guitar companies will have charts regarding pickups, there is no universal color coding for pickup wires; it sometimes is necessary to check it yourself.  The rule of thumb is this:  If you hook a pickup to your volume control and it sounds weak or tinny, reverse the wires.  A functional pickup should sound vibrant and not at all weak.

    If you're using a humbucker (2 coils) you may have either 2 or 4 wires coming from the pickup, depending on the model.  In the case of 4 wires, there will be two pairs.   In such case you will need to check the wires for continuity to see which of the four wires is paired together.   Time saver:  on many 4-wire pickups the ground wires are already soldered together.

 

COMPATIBILITY.  Generally speaking*, if you have two single pickups, you want one to be North, phase positive and the other one to be South, phase negative (ie, wound the opposite direction of the first pickup).  This is what you call a matched pair, which is important for not only hum and noise cancellation but also for volume and tone.  

    If you have a mismatched pair, you can wind up with either hum or a weak, tinny-sounding signal.  This being the case, it is possible for two pickups to be mismatched... incompatible.  This means they are either both north, both south, or are wound the same direction.

 

TESTING POLARITY

   You will need a compass or a bar magnet.  Set the compass sideways on top of the pickup and see whether the north or south pointer of the compass points away from the pickup. 

Opposites attract; a north polarity pickup will attract the south pole of a compass, repelling the north pole and causing it to point away from the pickup.  So if the north points away from the pickup, it's a north polarity pickup.  If the south points away it is a south polarity pickup.

     The polarity of the pickup is indicated by the side of the compass needle pointing away from the pickup.

   You can use a bar magnet as well.  See whether the north end or south end of the bar magnet is repelled by the pickup.  Same concept.  The end which pushes away from the pickup indicates the polarity of the pickup. 

 

TESTING CONTINUITY

   Testing for continuity (unbroken circuit) checks two things:

    1) Continuity indicates the pickup is functional (continuous coil wire without a break)

    2) If there are 4 or more wires it will reveal which wire pairs match one another. 

    Using a multimeter, touch the meter leads to two wires and see if you get current flow.  If you do, those are paired.  

 

TESTING PICKUP PHASE (which wire is + or -- )

   You will need a digital multi-meter that is capable of testing very low DC or AC voltage (either will work).  Most multi-meters can do this, even inexpensive ones.

   To determine the phase, connect your two meter leads to a wire pair.  Now take a screwdriver or large nail and slowly move it toward the surface of the pickup.  You will see a jump in the voltage reading, and that jump will either be positive or negative.  If it is positive, you have the red and black leads on the correct wires.  If it is negative, you have them reversed.  Switch them and try again for verification.

   When you remove the metal from the pickup you will see another voltage spike, just the opposite of the first one.   So if you got a positive reading when laying on, you will get a negative reading when pulling away, and vice versa.

   That is how you test for phase.  When you get a positive-then-negative reaction, whichever wire the red lead is connected to will be the hot / positive wire and the other wire is ground / negative. 

 

INSTALLING COMPATIBLE PICKUPS

    To get ideal sound you want your pickups hooked up backward  to one another.   If both pickups are wound the same direction or the magnets facing the same direction, you can get hum.    For pickups to be matched, you want the magnets to face opposite directions and the coils to be wound opposite (or in short, you want opposite polarity and phase). 

Note:  if the magnets are 2 inches or more away from one another you likely will not need to worry about polarity; they are outside one another's magnetic field.  You will still need to consider phase.

    If you buy a set of pickups and one says "neck" and the other says "bridge"... that has already been taken into consideration.   If you take two neck pickups and put them together or two bridge pickups together, you are likely going to have out-of-phase (incompatible) pickups-- unless of course that's the sound you're going for.

 

   What makes things more confusing is that different brands of pickups and even different years within the same brand can be incompatible.  For example, early Fender neck pickups had north polarity, but then later changed to south polarity.  So to replace pickups on a Strat you need to either test for polarity and phase on the existing pickups-- or switch out all three with an already-matched set.

 

 

HOW CAN I TELL IF MY PHASE IS RIGHT?

   It's easy to check polarity, as shown above.   If you hook up a pickup and it sounds weak or tinny, it may be a phase issue.  Try reversing the wires. 

    Some guitars have phase switches which can automatically change the phase for you.  They are also often used to intentionally change the sound of a guitar.

   For cigar box guitars you will probably usually use only one pickup, next to the neck.  If you use two or three make sure you use a matched set.  (See diagrams below.)
 

INSTALLING A FLATCAT

    FlatCat™ pickups come north-polarity, positve phase unless otherwise requested.  If the FlatCat will be 2 inches or more away from existing pickups they will likely work fine, without further testing.   But if combined with other pickups in close proximity, testing your guitar for polarity is a good idea. 

If you test your pickups for polarity and realize you need a south polarity FlatCat, (ie a close pickup is north polarity) please indicate this at the time of your order by contacting me on ETSY.

You don't need to test a FlatCat for phase. Just hook the indicated ground wire to the ground of your volume control.  If it doesn't sound right (weak or tinny sound) your existing pickup may be phase-reversed already.  Just reverse the FlatCat wires to equalize the phase.

 

--o--

 

REFERENCE PHOTOS

These photos are just for general reference.  As indicated above, your guitar may be different.  It is easy to check polarity with a compass or magnet.

 

 

 

 

 

STANDARD PICKUP WIRE COLORS

--o--

 

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